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Cylindrical Inkjet Printers

Helix ONE®: Benchtop Cylindrical Printer

Helix ONE®: Benchtop Cylindrical Printer

The Helix ONE® benchtop cylindrical printer joins the Helix® line of direct-to-object printers.  It uses patented Helix® technology in a compact benchtop design to decorate straight-walled and tapered cylindrical drinkware and products, including bottles, tumblers, and candle holders. Designed for flexibility, the Helix ONE®  is ideal for customers just starting out to experienced users who require a machine per SKU.

Despite its benchtop machine form, the Helix ONE® is built with industrial-grade components designed to deliver precision, consistency, and print quality comparable to larger cylindrical printing systems. Technical components include: 

  • Motor-driven operation with a fully automatic, programmable tooling fixture and height adjustment system
  • High-precision linear drive for smooth, repeatable motion
  • 8-watt segmented, software-controlled UV curing unit for optimized ink curing and adhesion
  • Automatic wiping system plus dedicated white and black sub-tank stirring for consistent ink flow
  • State-of-the-art MEMS print heads with integrated temperature control and ultra-fine 3-picoliter drop size

When paired with LV-R Series UV printer ink, the Helix ONE® produces vibrant, high-resolution CMYK and varnish prints across a wide range of cylindrical substrates and vessel types.

HELIX ONE® CYLINDRICAL PRINTER MAJOR FEATURES

The Helix ONE® cylindrical printer combines automated workflows, precision tooling, and advanced UV curing to support high-quality, repeatable printing across a wide range of drinkware products.

Auto File Helix ONE

Automated File Handling

The Helix ONE® Auto File system supports print-on-demand workflows by linking barcode scanning to automated file selection and print execution

  • Barcode scanning integration – Scan, load, print, and pack workflows automatically verify correct part selection before printing.
  • Smart part detection – Printing halts if an incorrect item is scanned, preventing costly misprints.
  • Sequential batch printing – Automatically processes subsequent files in a batch to reduce downtime and operator intervention.
Lobster Shot Glass

Small Diameter Vessel Printing Capability

The Helix ONE® can be equipped to print on cylindrical parts as narrow as 1.3 inches (33 mm) in diameter and 2 to 4.2 inches (51-105 mm) in length. This feature is ideal for users looking to expand their product offerings to include shot glasses, sample bottles, and more small-format drinkware.

Learn More about the Helix ONE® Upgrades
Helix ONE varnish

Tandem White, CMYK, and Varnish Printing

The Helix ONE® benchtop cylindrical printer is designed to o print white, CMYK, and varnish in tandem using a segmented UV lamp, enabling layered ink application without slowing production.

Helix ONE Fully Automatic Programmable Tooling Fixture and Height Adjust

Fully Automatic Programmable Tooling Fixture and Height Adjust

The Helix ONE® features a fully automatic, programmable tooling fixture with height adjustment that precisely holds and positions vessels during UV printing.

Key benefits:

  • Automatically adjusts position and orientation based on vessel geometry.
  • Enables quick, repeatable setup across multiple workpieces.
  • Maintains consistent, accurate print alignment for every product.

This smart automation reduces manual calibration and improves throughput across production runs.

Automatic Wiping Station

An integrated wiping station for inkjet printers is an essential component that maintains print quality and printhead longevity. This ensures that the Helix ONE®  is always ready to produce high-quality cylindrical prints.

Typically located on the printer’s carriage assembly, this station contains a rubber wiper blade that cleans the printhead as it moves back and forth across the substrate.

Helix ONE 8W Segmented Software Controlled UV Curing Unit

8W Segmented Software-Controlled UV Curing Unit

The Helix ONE® features an 8-watt segmented UV curing system that allows for independent control of each segment. This enables users to target specific areas of a workpiece and achieve precise ink curing results.

Highlights:

  • Software-controlled precision. 
  • Adjustable curing parameters. 
  • Fast, reliable curing performance for diverse substrates

Helix ONE® Optional Printer Accessories:

Helix ONE benchtop cylindrical printer on bench

Industrial Base and Storage Cabinet

The optional industrial base and storage cabinet is designed specifically for the Helix ONE® benchtop cylindrical printer. It provides a stable, load-bearing foundation for the machine while offering integrated storage for ink and printer supplies underneath.

RX3 for the Helix ONE cylindrical printer

Mist Extraction System

The optional mist extraction system for the Helix ONE® helps prevent the build up of ink mist and other debris during printing. Using a fan-and-filter design, the extraction unit draws in the air and captures the ink mist and other particles before they can escape into the environment. This helps to maintain a cleaner workspace by reducing the amount of airborne ink particles that can settle on surfaces.

Helix ONE® Printer Applications

The Helix ONE® benchtop cylindrical printer supports a wide range of drinkware and cylindrical product applications, delivering consistent print quality, strong adhesion, and durable finishes across multiple substrates.

Applications

Helix ONE Powder Coat Tumblers

Powder-Coated Drinkware

The Helix ONE®, when paired with LV Series UV inks, is well-suited for printing on powder-coated drinkware. This combination supports vibrant color reproduction and reliable adhesion on coated surfaces commonly used for promotional and retail drinkware. 

Learn more about drinkware printing applications

Helix ONE stainless tumblers

Stainless Steel Tumblers

The Helix ONE® produces high-quality, abrasion-resistant prints on stainless steel tumblers, wine tumblers, and similar metal vessels. The printer’s precision motion control and UV curing capabilities enable seamless decoration on curved metal surfaces.

Read the blog: Helix ONE® Print Quality Highlight: Seamless Printing

Helix ONE Plastic Cups

Plastic Cups and Acrylic Drinkware

The Helix ONE® can print full CMYKW plus varnish on a variety of plastic cups including acrylic. This capability enables businesses to expand into short-run production, customization, and high-impact decorative applications for plastic drinkware.

Read the blog: Elevate Your Offerings with UV Cylindrical Printing on Acrylic Cups

Related Helix ONE® Blogs

For a deeper look at digital cylindrical printing and Helix ONE® applications, explore the following articles:

Helix ONE® Customer Success Stories Around the World

Sterkstokers printed gin bottles

Sterkstokers Distillery – Belgium

Sterkstokers, a craft distillery in Belgium, uses the Helix ONE® to digitally decorate bottles directly, eliminating the need for traditional adhesive labels. By adopting direct-to-object printing, the distillery has expanded its customization capabilities and elevated its bespoke brand vision, delighting customers and setting a new standard in personalized packaging in the competitive spirits market.

Read the customer story
Google Event

Movie Park Germany – Bottrop, Germany

At an amusement park in Bottrop, the Helix ONE® provides Movie Park Germany with a seamless, on-site printing experience for branded drinkware and promotional items. In this example, Inkcups’ Managing Director of Europe, highlights how the cylindrical printer is successfully put to use in live-event and experiential environments.

 

Watch the video
The Branding Lab Case Study

The Branding Lab – Birmingham, United Kingdom

The Branding Lab, a contract printer based in Birmingham, adopted the Helix ONE® after seeing it at PSI 2024. With faster turnaround times and high-impact prints, Inkcups’ benchtop cylindrical printer allows the team to meet tight client deadlines while delivering consistent, professional results. 

 

Read the customer story

Helix ONE® Resources

Helix® ONE Benchtop Cylindrical Printer Video
Helix® ONE Benchtop Cylindrical Printer Overview Brochure
Wash Test Results- LV Series & MagiCoat™ Wash Test Results


Printer Specifications

Product Type
Cylinder or Taper (360 degree print)
Part Diameter
1.77″- 4.6″ (45 mm – 116 mm)
Part Length
2.0" - 12.2" (51 mm - 310 mm)
Lamp Style
8W LED
Ink Type
UV LED
Ink Configuration
CMYKWV
Dimensions (lxwxh)
1227 mm x 825 mm x 950 mm (48.3" x 32.5" x 37.4")
Maximum Resolution
600 x 1200 dpi
Weight
650 lbs. (295 kg)

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